This battery advance could make electric vehicles far cheaper

Ultimately, Sila created a robust, micrometer-size spherical particle with a porous core, which directs much of the swelling within the internal structure. The outside of the particle doesn’t change shape or size during charging, ensuring otherwise normal performance and cycle life. The resulting composite anode powders work as a drop-in material for existing manufacturers of lithium-ion cells.

With any new battery technology, it takes at least five years to work through the automotive industry’s quality and safety assurance processes—hence the 2023 timeline with BMW. But Sila is on a faster track with consumer electronics, where it expects to see products carrying its battery materials on shelves early next year.

Venkat Viswanathan, a mechanical engineer at Carnegie Mellon, says Sila is “making great progress.” But he cautions that gains in one battery metric often come at the expense of others—like safety, charging time, or cycle life—and that what works in the lab doesn’t always translate perfectly into end products.